Tuning your Engine - The Basics

When your car left the factory the engine was set up perfectly for the majority of drivers who demand little more than efficiency, reliability and economy. However, there are those of us who see the car as a platform for creating something a little more special by tuning its engine. This can be as simple or as complicated as your wallet can stand, but there are a few rules that need to be followed first. Before starting any sort of engine tuning, you must ensure that your engine is running as the manufacturer intended, so send it off to your dealer for a tune up and service.

When your car left the factory the engine was set up perfectly for the majority of drivers who demand little more than efficiency, reliability and economy. However, there are those of us who see the car as a platform for creating something a little more special by tuning its engine. This can be as simple or as complicated as your wallet can stand, but there are a few rules that need to be followed first. Before starting any sort of engine tuning, you must ensure that your engine is running as the manufacturer intended, so send it off to your dealer for a tune up and service. Once this has been done you are ready to extract a little more power from the engine.

Stage one is to get cleaner (and preferably cooler) air into the engine and allow more fumes to exit the engine. This is done by the addition of a performance air filter and a performance exhaust system. The air filter, which will be made of a gauze rather than standard paper, can be either a replacement panel that fits in the existing airbox or a complete replacement kit comprising of a cone filter and tubing. There are also several options for the exhaust system. Most cars have three sections in the exhaust system, the manifold (or header) from the engine block, a centre section and the backbox (or muffler) at the end. Replacement of the centre and backbox is the minimum you should do, with a view to changing the manifold in the future as this part is usually adequately made from the factory.

Replacing the exhaust and filter will not release that much power, but will make the engine breathe more freely and you should feel a little more response from the car under acceleration. At this point we reach a fork in the road of tuning and the road which you choose to follow depends on what sort of engine you have. The first route is for naturally aspirated engines (those running without a turbo) and the second route for forced induction cars (those running a turbo or supercharger). At this stage it would also be advisable to examine the braking, suspension system, tyres and the gearbox as with more power available, stopping and cornering are more important than before.

Starting with naturally aspirated engines, the next stage is to work on the head by gas flowing and porting it to increase the displacement and gain a considerable amount of power. The camshaft can also be changed for a fast road version. You should then look at the ancillaries such as spark plugs and HT leads, the fuel pump and the oil pump, before moving on to the bottom end and the crank. For a forced induction car you need to look at the electronic brain (ECU) and replace the intercooler with a larger capacity model. The ECU should be examined and either re-programmed or replaced with a performance item to increase power and improve drivability. Depending on your taste you may wish to add a dump valve (sometimes called a blow-off valve) to allow the turbo to work more efficiently. Water injection, stronger pistons and an upgraded turbo would be next on your list. You can also consider adding a turbo to a naturally aspirated engine to substantially increase the power for a relatively small amount of money.

6 comments so far

Nicely put.

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Mike
January 3rd, 2006 at 2:01 am

Does any one out there knows how to install the rubber belt on the distributor rotor of a 1991 Bentley Turbo? How does the timing work on this twin distribtor set up? Any advise will be appreciated. Thanks
Ed

Ed
July 6th, 2006 at 9:45 pm

These instructions are helpful to absolute beginners, but there is a really important step missing from this listing:

Join your car’s automotive community.

There is a following for every car out there. Anybody interested in modifying their car will benefit from finding that following (usually in the form of an online forum) and seeing waht other people have done and what results they have acchieved. This will help them get the right parts, make the right decisions and avoid problems people have already encountered.

And the best part, its free. :)

The Pansy Patrol
February 11th, 2007 at 11:51 pm

I HAVE A POLO 1.9TDI AND I WUSH TO INSTALL A BLOW OFF VALVE I AM REPLACING THE PLASTIC PIPE AFTER THE INTERCOOLER WITH STEEL AND THEN ATTACHING THE DUMP IN THIS SECTION HOWEVER I DON’T KNOW WHERE TO ATTACH THE VACUM PIPE IF IT IS CALLED THAT SO MY QUESTION IS WHERE ABOUTS DO I LINK IT TO, OR DO I NEED TO TAP IT IN SOMEWHERE? ALSO THE ADDITION OF A BOOST GAUGE WHERE IS THE BEST PLACE TO GET THE SINGAL FOR IT ON THE INDUCTION SYSTEM.

MARTYN OOSTHUIZEN
February 20th, 2007 at 4:17 pm

Hello nice blog! !!

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October 2nd, 2007 at 1:13 pm

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